How Much Alcohol Will My Whiskey Still Make? (2024)

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By Jim Thomas

Tags

  • copper
  • distilling
  • moonshine mash
  • recipe
  • science
  • temperature control

Although every copper moonshine still is different, many distillers start with a basic question like “how much moonshine will my still produce?” or “how much will I get out of my 5 gallon whiskey still?”

While there is no definitive answer - you will have to make 2 or 3 batches with your particular whiskey still to understand how it operates most efficiently - we can give you some general guidelines, so that you can adjust your methods if you aren’t producing moonshine efficiently.

The alcohol proof of your final product will be based on a variety of factors - the strength of the ingredients in your mash, the chemistry of how those ingredients interact, and the efficiency of your distillation run. These factors contribute to the alcohol by volume of the mash and its alcohol wash, which is then distilled into your whiskey or moonshine. Consider how each of the following will help you make the most of each alcohol run.

Yeast and Sugar

There is a delicate science to combining the yeast and the sugar in your moonshine mash recipe so that the maximum amount of sugar is fermented into alcohol. Generally, more sugar is better, but too much is waste. In addition to finding the right proportion of yeast to sugar in your whiskey mash recipe, you will want to use a distiller’s yeast instead of regular bread yeast. Distiller’s yeast has been bred to withstand higher alcohol concentrations, and so can ferment more sugar in any moonshine mash recipe.

Using a Copper Still

Temperature control is extremely important in distilling alcohol, and copper stills definitely give moonshiners the best temperature control. Ethanol alcohol vaporizes at a lower temperature than water, and in a very precise range (typically 174-195 degrees Fahrenheit), so timing your run at this temperature is key. Because copper heats evenly, it is one of the most trusted materials for kitchen and distilling equipment, and using a copper still can help you maximize the amount of time you spend at the precise temperature for distilling the most ethanol.

You can generally assume that your alcohol still will produce a final batch that is about 20% of the size of your copper still’s pot. For example, the average run in a 5 gallon still can be expected to produce about a gallon or a gallon and a half of moonshine. Of course, the quality of the different batches of moonshine will vary depending on many factors - you may only get ¾ of a gallon in one batch, but with a very high proof and excellent quality. Or, you may run up a batch that ends with more than a gallon, but with more “feints” that will make their way into future runs.

Standard Yields:

Most standard distillation runs will yield about:

  • 3 - 6 cups of alcohol from a 1 gallon copper still
  • 1/2 - 1 gallon of alcohol from a 2.5 gallon copper still
  • 1 - 2 gallons of alcohol from a 5 gallon copper still
  • 2 - 5 gallons of alcohol from a 10 gallon copper still

How Much Alcohol Will My Whiskey Still Make? (1)"Barrels" by William Warby

There are many clues that tell you when to end your whiskey run, but you can also guess at the end of a run based on the approximate quantity of moonshine you’ve collected. Most runs will still leave some wash at the “bottom of the barrel,” so don’t worry if you have distilled every last drop. It’s typically not worth running your copper still higher than 212 degrees Fahrenheit on your run, so that is a good indication. Generally, a distillation run might only remove 85-90% of the alcohol from the wash, but that is good enough for most moonshiners.

Each distillation run on a copper whiskey still will result in a different amount of moonshine. While there is no exact formula to accurately predict exactly how much you will get out of any run, if you are not reaching numbers close to these, consider how changing some of the factors of your distillation process will allow you to get more product out of your copper moonshine still.


Article by: Jim Thomas

How Much Alcohol Will My Whiskey Still Make? (2024)

FAQs

How Much Alcohol Will My Whiskey Still Make? ›

You can generally assume that your alcohol still

alcohol still
A still is a tool used to clean a liquid. It does this by first boiling the liquid and turning it into a gas. This gas is then cooled, changing it back into liquid. Stills get their name from the word distillation. Distillation is the process of boiling and cooling a liquid to purify it.
https://simple.wikipedia.org › wiki › Still
will produce a final batch that is about 20% of the size of your copper still's pot. For example, the average run in a 5 gallon still can be expected to produce about a gallon or a gallon and a half of moonshine.

What percentage of alcohol do you stop distilling? ›

Depending on what you wish to do, and what you're making, you can stop collecting the distillate once the ABV drops to 10% or below, although some stop it even higher.

How much alcohol do you throw away when distilling? ›

Separate and discard the first 50ml If distilling a 25 L wash or mash in a reflux still or 100ml per 20L wash from the rest of the distillate if using a traditional alembic, these fractions are known as foreshots or heads and are distilled first.

How much will a 10 gallon still produce? ›

A 10 gallon run with a starting alcohol of 10%, a final proof of 100, and a collection efficiency of 85% will yield 1.7 gallons. A 10 gallon run with a starting alcohol of 20%, a final proof of 100, and a collection efficiency of 85% will yield 3.4 gallons.

How much whiskey will a 5 gallon still make? ›

A 5 gallon run will yield 1-2 gallons of alcohol. A 8 gallon run will yield 1.5-3 gallons of alcohol.

How do I know when to stop distilling? ›

I would stop distilling at a point where the total of what you have collected ( after discarding the heads, of course), is about 60% ABV. Anything after this will be full of fusels, real hangover-inducing stuff. Then I'd cut it with water to a drinkable strength. I cut mine to 50% ABV; that's 100 proof in the USA.

Is it possible to distill 100 percent alcohol? ›

In the vacuum process, the azeotrope (or point where distillation ceases to work) moves toward 100 percent as the pressure is lowered. At a pressure below 1/10 atmosphere, the azeotrope disappears, enabling distilling all the way to 100 percent alcohol.

What to do with heads after distilling? ›

Once the distiller makes the first cut, the heads are generally either disposed of or redistilled in able to collect more alcohol from them.

What is the best still for making moonshine? ›

Hand-Crafted Copper Moonshine Stills

Copper is the preferred material in the construction on any moonshine still. A copper moonshine still removes all the sulfides that are produced during the distilling process. The most demanding distillers demand copper for their moonshine stills.

Does double distillation increase alcohol content? ›

Every time the spirit is distilled it becomes more pure - attains a higher average ABV% - so rather than the average strength being at 70% ABV, as in double distillation, triple distillation will produce a spirit which is closer to 80% ABV. This also then has an impact on flavour.

What is the best yeast for distilling? ›

Out of the nine distiller's strains available from Ferm Solutions, we probably use the FermPro 927 (FP927) the most. This strain has excellent temperature tolerance and can ferment to completion in as little as two days, producing an award-winning distillate. 921, 917, 900, 048 and FP1 are also excellent choices.

How many times should you distill whiskey? ›

Scotch is distilled twice and in some places, three times, although this is more commonly done in Ireland. The wash from fermentation is poured into stills that are heated with steam. This can be done in two ways, in a pot still or in a column still.

How many times do you distill whiskey? ›

Column stills use continuous distillation to separate alcohol from other compounds, while pot stills require batch distillation: separating and concentrating the alcohol with each run through the still. In most cases, two pot distillations are all that's needed, but sometimes, distillers opt for a third.

How to tell head and tail moonshine? ›

Heads: Spirits from the beginning of the run that contain a high percentage of low boiling point alcohols and other compounds such as aldehydes and ethyl acetate. Hearts: The desirable middle alcohols from your run. Tails: A distillate containing a high percentage of fusel oil and little alcohol at the end of the run.

Can you distill 200 proof alcohol? ›

The highest proof alcohol you can buy is Everclear, at 190 proof. That's nothing! Let's get together and make an alcohol that's 200 proof! Except we can't possibly do that. There's a physical limit to how pure alcohol can actually get, and we'll tell you why.

Why is it not possible to distill more than 95% pure alcohol? ›

Because alcohols and water form a mixture called an azeotrope and this azeotrope cannot be separated using distillation. To get closer to 100% you need to use a drying agent like a molecular sieve (3A) or anhydrous calcium or magnesium sulphate to remove more water.

What happens when you distill alcohol multiple times? ›

Every time the spirit is distilled it becomes more pure - attains a higher average ABV% - so rather than the average strength being at 70% ABV, as in double distillation, triple distillation will produce a spirit which is closer to 80% ABV. This also then has an impact on flavour.

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