5D Denim Jeans Manufacture, Development & Production (2024)

Contact

Address

Rua Senhor dos Aparecidos, nº 821 4760-480 Esmeriz V. N. Famalicão - Portugal


Contacts

Email: 5d@5d.com.pt

Phone: + 351 252313350


Our helpline is always open to receive any inquiry or feedback. Please feel free to drop us an email from the form below and we will get back to you as soon as we can.


Company

5D Denim Jeans Manufacture, Development & Production (2)

5D is a textile company located in the north of Portugal, specialized on denim and woven garments. Founded in 2016, 5D quickly expanded from a local business into a prestigious international manufacturing company, producing for some of the most renowned international brands.

In accordance to the present needs of the market, our commitment is visible in the experience and expertise of our team, in the high quality of our products and standards, our prompt service and flexibility.

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100% of our production is Made in Portugal. Therefore we guarantee that all our collaborators benefit from a healthy and safe work environment in compliance with all the European environmentaland labour standards. 5D is aware of its social and economic responsibility in the development of a fair and sustainable society.

Company

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Team

Our team consists of highly experienced and dedicated professionals.
We believe in the importance of team spirit.
The level of involvement of all members of our team in all phases is undoubtedly one of the factors of success of 5D.

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CARLOS PEREIRA

CO-FOUNDER - CEO
Carlos is an optimistic and determinated person, who always had a clear vision of the company and its goals. His commitment and passionate attitude influence everyone around him. He is keen of running early morning before going to work.

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ANDREIA VIGÁRIO OLIVEIRA

CO-FOUNDER - CREATIVE DIRECTOR
Andreia is co-founder of 5D and the person behind the company processes, image and comercial struture.Andreia is very focused and rigorous, characteristics that add value to the creative and visual bases of her routes onarchitecure and fashion.

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MARIA SANTOS

COMERCIAL DIRECTOR
Maria is highly professional and organized person, who has always a smile on her face and a positive attitude that motivates all team. She loves travelling, listen to reggaeton and going to the beach.

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ANA RITA

PATTERN-MAKER
Rita is a calm and focused professional, and she tends to create a warm and friendly environment around her.
Her passion is to spend time in nature, at her home garden and also loves cooking.

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MARCELO COSTA

PATTERN-MAKER
With a very high skill in pattern making, Marcelo is detail-oriented and very professional. He is a discreet person that does not like to be the center of attentions. He is keen on going out with friends and spending time with is cats.

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CRISTINA COSTA

FINANCIAL DIRECTOR
Cristina is a very discreet and rigorous professional that manages perfectly all financial, accounting and human resources matters. When not at work Cristina likes to spend time with her family, cats, dogs and other animals that she has.

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PAULA GOMES

PRODUCTION LINE RESPONSIBLE
Paula is a leader by nature, very close to her team. She easily controls the production of completely different styles, always with a thorough and focused attitude.

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VASCO CAMPOS

SAMPLES DPT. MANAGER
Vasco is a highly expertized sewing man, who knows deeply the best way to make a either a jeans, a classical suit or a gown dress. He is passionate about his work, and very committed to it.

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PARAÍSO MONTEIRO

CUTTING DPT & WAREHOUSE MANAGER
Paraíso is a multi-tasked professional, that never hesitates when has a new challenge. He is well admired by his positive and cheerful attitude. He loves travelling to other countries and to explore new cultures.

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CARLA RIBEIRO

ACCESSORIES DPT. MANAGER
Carla is a very pro-active professional, very organized and always looking to improve processes. She is very positive and calm, loves sports and nature.

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MARGARIDA AZEVEDO

FINISHING & PACKING DPT. MANAGER
Margarida is a very dedicated professional that leads finishing and packing department. Lived in Brazil for some years, where she got her knowledge. As a hobby she likes to sew, which is curious as during working day she leads with final steps of garments production.

Team

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R&D

Our R&D team identifies trends and provide adjustable solutions to answer and improve our client’s conceptions: selecting raw materials and accessories, developing sustainable washes and presenting new fits.

SAMPLES

5D understands the major importance of samples department as it is here that all developments are born. For this reason we count on a large sampling department capable of executing large salesman collections and approval samples in the shortest possible lead-times, always making sure that the highest quality standards are met.

PATTERNS & STUDIES

The pattern/studies department is a vital part of the business. 5D counts with a vast and experienced team, used to interpret and communicate with each client on a daily basis so that the end product is the idealized one. Our pattern and technical systems allow us if needed to convert from any other system so that distances are shortened.

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Washing

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Achieving the natural jeans fade is only possible through a meticulous combination of crafted techniques with washing technology, always taking into account the characteristics of each fabric (composition, color, structure and weight).

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Our concern is to focus on the most eco-frindly washing techniques in order to reduce the consumption of water, to make water recycling and use less chemicals as possible. In order to achieve this goal we work with Laser, Ozono, Icelite e Eco Blast treatments.

Washing

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PRODUCTION

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MANUFACTURING

We work in a Full Production system.

We are organized in order to produce different styles in simultaneously .This allows a greater versatility of our workers, as each one of them is able to execute several different operations in contrast to the more conventional process of line production. This method has been very rewarding as it allows our production team to work in different operations instead of routine ones, and allows him/her to experience directly the fruits of its effort and know-how. In addition to the obvious benefit of happy workers, this process simultaneously allows 5D a maximization of production capacity.

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QUALITY CONTROL

We ensure the highest quality through control mechanisms that are implemented at each stage of the production process. Our quality control team make sure that all steps are performed in accordance with the customer’s specifications: from the reception of fabrics, supervision of cutting, manufacturing and washing phases until the dispatch of the finished product.

LOGISTICS

Our dedicated logistics team manages every process to ensure orders are processed accordingly and that garments are delivered on time. Our strategic location in the north of Portugal, served by a complete communications network that serves the whole of Europe, facilitates the transport and reduces the production’s delivery lead-time, as well as the carbon foot print of each garment produced.

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EQUIPMENT AND TECHNOLOGICAL PARTNES

  • CAD / CAM system
  • Automated paneland mattress cutting machines
  • 2manual cuttingtables with automated extendal
  • Automatic sewing operation machines ( belts, welts, etc)
  • Thermal presses in various formats

Management of orders – ERP

  • MacWin

CAM / CAD system

  • Lectra
  • Audaces

Sewing and Finishing machines

  • Juki
  • ---
PRODUCTION

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Quality policy

ENVIRONMENT COMMITMENT

We are committed to assure the highest standards of sustainable manufacturing production. In order to achieve it we implemented internal processes to reduce water and energy, and we always focus on selecting ecological fabrics, accessories and washes. 5D is certificated for Organic Cotton garment manufacture: GOTS certified: CU1015217

SOCIAL RESPONSIBILITY

5D guarantees that our collaborators benefit from a healthy and safe work environment in compliance with all the environmentaland labor European standards. Furthermore, it is a constant concern of 5D administration to provide high qualitative work conditions and lazer spaces - happy and satisfied workers is the key to success of our team.

INNOVATIVE COMPANY

Adaptation of internal structure to market challenges; Continuous improvement of product quality through the updating of production equipment and the systematization of internal processes Implementing a learning and sharing knowledge philosophy through all teams.

Quality policy

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News

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NEW FACILITY

2020.04.17
On April 2020 we started the construction of a new facility in order to grow our production capacity. More news and photos of building place coming soon.

News

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5D Denim Jeans Manufacture, Development & Production (2024)

FAQs

What is 5D in garment industry? ›

5D is a portuguese manufacture company specialized in Denim and Woven Garments.

What is the manufacturing process of jeans? ›

All in all, the denim-making process begins when the cotton fibers are harvested, washed, and then mixed with synthetic fibers. The cotton is then spun into yarn, warped and dyed, and woven into denim. Beaming and sizing, along with finishing and packaging, are the final steps in turning fabric into a finished product.

Who is the largest producer of denim in the world? ›

This statistic shows the export value of denim fabric worldwide in 2022, by region. In that year, China was the leading exporter of denim fabric worldwide, with exports valuing approximately 2.16 billion U.S. dollars.

Where are most jeans manufactured? ›

Denim Manufacturing Dominated by Asian countries of China, India, Pakistan, Bangladesh and Turkey. However, today, the world's textile industry has undergone a huge transfer. Over 50% of denim is produced in Asia, most of it in China, India, Turkey, Pakistan, and Bangladesh.

What is the 5d defined? ›

Fifth-dimensional geometry

According to Klein's definition, "a geometry is the study of the invariant properties of a spacetime, under transformations within itself." Therefore, the geometry of the 5th dimension studies the invariant properties of such space-time, as we move within it, expressed in formal equations.

What is 5m in apparel industry? ›

Lean is an all-encompassing philosophy that takes the 5 M's (Man, Material, Machines, Methods, and Money) and harmonizes or helps orchestrate them together for the best possible outcome in your manufacturing operations.

How do Levi's make their jeans? ›

The threads are woven together into large, thin, square sheets of fabric, which are eventually cut into the 15 pieces used to make jeans. Next the sections of fabric are sewn together into jeans. The rivets are put onto the seams and the zipper and buttons are added.

How long does it take to manufacture a pair of jeans? ›

On average, it will take about 15 minutes and 12 steps to make one pair of blue jeans. After the denim jeans are sewn together, they go out to a jeans washing plant where they are washed in what could best be described as: standard, yet very big, washing machines.

How were denim jeans made? ›

This fabric was made using a twill weave, with the weft passing under the warp threads. The weavers used indigo to dye the warp threads blue, but left the weft threads their natural white colour. This process gave the fabric a unique blue colour on one side, with white on the other.

What are the big three denim brands? ›

Of course, there're way more important years and facts than just 10 about Levi's, Lee and Wrangler, but let's start highlighting just 10 of them. 10 important years of the three American denim brands that are also known as the Big 3.

Who is the king of denim? ›

Born in Jonesborough, Tennessee in 1857, Moses Herman Cone was the eldest of 13 children born to Jewish-German immigrants.

Which country produces the best quality jeans? ›

The high quality of denim in Japan is specifically related to the fact, that most of Levi's old looms for weaving denim, were bought up by the Japanese when they were scrapped to be replaced by more modern production equipment.

Who manufactures jeans in the US? ›

Table 1 – Top U.S.-Based Jeans Suppliers
CompanyCityState
Sasco, Inc.RaleighNC
FastenalWinonaMN
Benchmark Clothing CompanySanta AnaCA
Mountain Valley SupplyGrand JunctionCO
6 more rows
Oct 18, 2022

What is the biggest jean company? ›

1. Levi's. Many people's initial choice is Levi's, the world's best-selling jeans brand.

What is the most sold jeans in the world? ›

Levi Strauss, who reported about 6.17 billion U.S. dollars in sales in 2022, is one of the best-known brands on the jeans market. 87 percent of Levi Strauss's sales were made through the company's Levi's brand in 2022. By comparison, Kontoor Brands made sales of roughly 2.5 billion U.S. dollars in 2021.

What is 5S in textile industry? ›

5S is a workplace organization method that uses a list of five Japanese words: Seiri, Seiton, Seisō, Seiketsu, and sh*tsuke, which translates to sort, set in order, shine, standardize, and sustain.

What are the 5S checklist for garment industry? ›

5S Audit Checklist
  • Sort (Seiri) – include only the required equipment.
  • Set in order (Seiton) – equipment is labeled so it is easy to identify.
  • Shine (Seiso) – work areas are kept clean and free from obstructions.
  • Standardize (Seiketsu) – everything is stored neatly and consistently.
Mar 8, 2024

What is 6m in garments? ›

6Ms of Production (man, machine, material, method, mother nature and measurement)

What is 3D garment? ›

3D garments are created by assembling 2D patterns on human models in current mainstream garment modeling methods, which usually calls for professional design skills. The high coupling between the 2D pattern making and 3D garment design blocks the designers' creations.

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